Product Description

Female Thread Swaged Hydraulic Rubber Hose Coupling 

Hydraulic hose fittings: 
Material: stainless steel, carbon steel, brass, etc 
Connection: Male/Female 
Surface Treatment: Trivalent Silver Zinc, Trivalent Yellow Zinc, Hexavalent Yellow Zinc, Chrome Plate, Electric-polish etc. 
Application: Automobile, Engineering Machinery, Lathe, Agriculture Machine, Mining, Spurting the Oil Paint, Metallurgy petroleum , Construction, Chemicals, Textile, Ships, Ocean, Military, Recreation, Electronics and so forth.

Our QC procedure:
As we had more than 5 professional and technical personal, they ensure 100% products checking.
1. Material checking: strictly control of material using, meet international requested standards;
2. semi-finished products inspection: product inspection before 100% finished ;
3. production line test: with work team or data engineer who will inspect matchines and lines at fixed period.
4. finished prodcuct inspection: quality and property test before products are plated zinc, packed and loaded.

Process Characteristics:
High quality carbon steel rigid embryo is selected and manufactured by special machine tool. Hot melt special equipment processing, and equipped with efficient cleaning agent, high flushing, high accuracy and cleanliness. There is no oxide layer after heat treatment. Fully meet the requirements of high temperature, high pressure, corrosion resistance and so on. 96 hours of salt spray test and sealant are used for galvanizing. Rustproof, anticorrosive, superior performance, delicate surface, beautiful color.

FAQ
Q1. What is your terms of packing?

A: Generally, we pack our hose in woven package, fittings in carton box. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?

A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?

A: Generally, it will take 10 to 20 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?

A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?

A: We can supply the sample if we have ready parts in stock, the customers no need to pay the sample cost but need pay the courier cost.

Q7. Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit ;

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

Shipping 

1. Orders will be dispatched around in 30 days after payment, depending on quantities.
2. We Always choose the most economical and reliable shipping company to make sure you receive the goods in time.
3. The tracking number will be provided to you once the consignment is shipped
4. Professional customer service to answer your questions or fix problems regarding your order.

Our Service
1. OEM Manufacturing welcome: Product, Package… 
2. Sample order 
3. We will reply you for your inquiry in 24 hours.
4. After sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, test them, and give me a feedback. If you have any questions about the problem, contact with us, we will offer the solve way for you.

We Sincerely Welcome Partners All Over The World To Visit Us For CHINAMFG Cooperation!

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Impact of Elastomer Element Design on Rubber Coupling Performance

The design of the elastomer elements in a rubber coupling plays a critical role in determining its overall performance and capabilities. The elastomer elements are the heart of the coupling, responsible for transmitting torque, absorbing vibrations, and accommodating misalignments. The following aspects of elastomer element design significantly impact the coupling’s performance:

• Elastomer Material: The choice of elastomer material influences the coupling’s flexibility, damping characteristics, and resistance to wear. Different elastomers offer varying levels of resilience, chemical resistance, and temperature tolerance. Common elastomers used include natural rubber, synthetic rubber compounds, and polyurethane.
• Elastomer Hardness (Durometer): The durometer hardness of the elastomer affects its flexibility and ability to absorb vibrations. Softer elastomers have higher damping capabilities but may offer less torsional stiffness. Harder elastomers provide better torque transmission but may have reduced vibration isolation.
• Elastomer Shape and Geometry: The shape and geometry of the elastomer elements influence their flexibility and deformation characteristics. Different designs, such as cylindrical, star-shaped, or spider-shaped elements, affect the coupling’s ability to accommodate misalignments and transmit torque smoothly.
• Elastomer Bonding: The way the elastomer is bonded to the coupling’s hubs or inserts impacts the coupling’s overall durability and reliability. Proper bonding ensures that the elastomer effectively transfers torque and maintains its properties over time.
• Elastomer Properties Over Temperature: Elastomers can exhibit changes in performance with temperature fluctuations. Understanding how the chosen elastomer material behaves at different temperatures is essential for applications with varying operating conditions.

The design of the elastomer elements is a delicate balance between providing flexibility for vibration isolation and misalignment compensation while ensuring adequate torque transmission and overall coupling stiffness. Engineers must carefully select elastomer materials and design features based on the specific requirements of the application to achieve optimal coupling performance.

Signs of Wear or Deterioration in Rubber Couplings

Rubber couplings can show signs of wear and deterioration over time due to factors like torque, temperature, and environmental conditions. To identify potential issues, watch out for the following signs:

• Visible Cracks or Damage: Inspect the rubber element for visible cracks, tears, or physical damage. Such issues can weaken the coupling’s torque transmission and vibration damping capabilities.
• Reduced Flexibility: Stiff or less flexible rubber indicates material degradation, which can impact the coupling’s ability to accommodate misalignment and absorb vibrations.
• Increased Vibrations: Excessive machinery vibrations may suggest worn-out rubber couplings. Deterioration of the rubber diminishes its vibration dampening properties.
• Unusual Noises: Any unusual sounds like squeaking or knocking might point to improper rubber coupling function and the need for inspection.
• Altered Performance: Decline in machinery performance, such as reduced torque transmission or higher energy consumption, can indicate coupling wear.

Regular inspections, visual checks, vibration analysis, and performance monitoring can help detect wear and deterioration early. This enables timely replacement and avoids operational problems.

Factors to Consider When Selecting a Rubber Coupling

Choosing the right rubber coupling for a specific application involves considering various factors:

1. Torque Requirements: Evaluate the torque that needs to be transmitted between the input and output shafts. Select a coupling with a rubber element that can handle the required torque without exceeding its limits.

2. Misalignment Compensation: Determine the degree of misalignment (angular, axial, and radial) present in the system. Choose a rubber coupling with appropriate flexibility to accommodate the expected misalignment while maintaining efficient torque transmission.

3. Vibration Damping: Assess the level of vibrations and shocks in the application. Opt for a rubber coupling with effective vibration-damping properties to protect the machinery and enhance its reliability.

4. Service Environment: Consider the operating conditions, including temperature, humidity, exposure to chemicals, and potential contaminants. Select a rubber material that can withstand the environment without deteriorating.

5. Shaft Sizes: Ensure that the coupling’s bore sizes match the shaft diameters of the connected equipment. Proper shaft fitment is crucial for efficient torque transmission.

6. Maintenance Requirements: Evaluate the maintenance practices of the system. Some rubber couplings may require periodic inspection and replacement due to wear over time.

7. Cost and Budget: Factor in the budget constraints while choosing a suitable rubber coupling. Balancing performance and cost is essential for an optimal solution.

8. Application Type: Different industries and applications have unique requirements. Choose a coupling type (spider, jaw, tire, etc.) based on the specific needs of the application.

By carefully considering these factors, you can select a rubber coupling that provides efficient torque transmission, vibration isolation, and durability in your mechanical system.

editor by CX 2024-04-24