Product Description
SANYEFLEX Reliable Hydraulic Hose Manufacturer
Product Description
SAE 100R2 AT/DIN EN 853 2SN
INNER TUBE: oil-resistant synthetic rubber REINFORCEMENT: two high-10sile steel wire braid
COVER: abrasion and weather-resistant synthetic rubber
TEMPERATURE RANGE: -4ºC to +100ºC
Product Parameters
HOSE ID | Wire OD | Hose OD | Working Pressure | Burst Pressure | Minimum Bend Radius | Weight | |||
Inch | mm | mm | mm | MPa | Psi | MPa | Inch | mm | mm |
3/16 | 4.8 | 11.1 | 13.4 | 41.4 | 6000 | 165 | 23720 | 90 | 0.31 |
1/4 | 6.4 | 12.7 | 15.0 | 40.0 | 5800 | 160 | 22840 | 100 | 0.33 |
5/16 | 7.9 | 14.3 | 16.6 | 36.0 | 5250 | 140 | 20000 | 115 | 0.39 |
3/8 | 9.5 | 16.7 | 19.0 | 33.1 | 4800 | 132 | 18840 | 130 | 0.50 |
1/2 | 12.7 | 19.8 | 22.2 | 27.6 | 4000 | 110 | 15720 | 180 | 0.59 |
5/8 | 15.9 | 23.0 | 25.4 | 25.0 | 3630 | 100 | 14280 | 200 | 0.71 |
3/4 | 19.0 | 27.0 | 29.3 | 21.5 | 3120 | 85 | 12280 | 240 | 0.86 |
1 | 25.4 | 34.9 | 38.0 | 16.5 | 2400 | 65 | 9420 | 300 | 1.28 |
1-1/4 | 31.8 | 44.5 | 48.3 | 12.5 | 1820 | 50 | 7140 | 420 | 2.02 |
1-1/2 | 38.1 | 50.8 | 54.6 | 9.0 | 1310 | 36 | 5140 | 500 | 2.23 |
2 | 50.8 | 63.5 | 67.3 | 8.0 | 1160 | 32 | 4560 | 630 | 2.85 |
Wrapped Surface Hydraulic Hose Smooth Surface Hydraulic Hose
Application
Company Profile
ZheJiang CHINAMFG Fluid Technology Co., Ltd. is a China-US cooperative enterprise. SANYEFLEX has strong financial strength and technical strengths. Our factory occupies a total area of 110,000 square meters, with a plant area of 70,000 square CHINAMFG and a total investment of 65 million yuan. Our company has been deeply involved in the hydraulic hose industry for nearly 20 years. We have 2 technical research and development teams, and more than 40 on-the-job engineers are respectively dedicated to technical research in the field of hydraulic fluids and the development of refrigeration systems.
Our company specializes in the production of mid-high-end hydraulic hose series products, such as steel wire braided hose (American standard, German standard), steel wire spiral hose (American standard, German standard), metal hose, air pipe, and joints, and other products. With excellent product quality, perfect after-sales service, and reasonable prices, we gradually increase the market share of our products. Our products are widely used in mining, metallurgy, petroleum, construction machinery, and chemical industry, and are exported to more than 30 countries and regions such as the United Kingdom, the United States, Germany, South America, and Russia. The company adheres to the core values of “integrity-based, customer first”. Unswervingly promote the development concept of “leading by originality, developing talents, rooting in leanness, and bravely climbing the peak”. Carry out technical R&D and manufacturing closely around customer needs, provide first-class services to a broad audience, and strive to become an industry leader.
Factory tour
Packaging & Shipping
Why Choose SANYEFLEX?
- Specialized in hydraulic hose production research and development for 20 years, has rich experience and technology.
- Imported raw materials directly from the United States, Japan, and South Korea.
- Automatic mixer workshop.
- Using an intelligent production line fully automated transfer process.
- Each hose will pass strict inspection before delivery.
- Reliable product quality and high safety performance, reducing the cost of the enterprise.
FAQ
Q1:Can you do OEM?
A: Yes, we can do OEM products. Welcome!
Q2: Are you a factory or trading company?
A: Factory! We are a 100% manufacturer, and we have 20 years of experience in hydraulic rubber hose production. Welcome to visit our factory.
Q3: Is a free sample available?
A: Yes, free samples are available, customers only pay the freight cost.
Q4: How about your delivery time?
A: Within 20 days after you do the payment.
Q5: What are your terms of packing?
A: Generally in rolls well wrapped with colorful poly stripes or as your requirement.
Q6: What are your terms of payment?
A: Payment= 1000 USD, 30% T/T in advance, balance before shipment.
For more detailed product types information, please feel free to contact us!
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Diagnosing and Troubleshooting Rubber Coupling Issues
Diagnosing and troubleshooting problems with rubber couplings in machinery systems involves a systematic approach:
- Visual Inspection: Check for signs of wear, cracking, or deformation in the rubber elements.
- Vibration Analysis: Monitor vibration levels using sensors to identify excessive vibrations or irregular patterns.
- Noise Assessment: Listen for unusual noises during operation, which could indicate misalignment or worn components.
- Temperature Check: Monitor the operating temperature of the coupling, as overheating might indicate issues.
- Alignment Check: Ensure proper alignment between connected shafts to prevent excessive stress on the coupling.
- Torque Measurement: Measure the transmitted torque to identify any discrepancies from the expected values.
- Dynamic Testing: Conduct dynamic tests with load variations to identify performance issues.
- Comparative Analysis: Compare coupling behavior to baseline performance data.
If any issues are identified, they should be promptly addressed through proper maintenance, realignment, or replacement of damaged components.
Common Rubber Materials Used in Manufacturing Rubber Couplings
Various rubber materials are used in the manufacturing of rubber couplings, each chosen based on its specific properties and the intended application:
- Neoprene: Known for its oil and chemical resistance, neoprene rubber is used in couplings that require durability and resistance to harsh environments.
- Nitrile: Nitrile rubber offers excellent oil and fuel resistance, making it suitable for applications in machinery that involve contact with lubricants.
- Natural Rubber: Natural rubber provides good elasticity and flexibility, making it suitable for couplings requiring high levels of shock and vibration absorption.
- EPDM: Ethylene Propylene Diene Monomer (EPDM) rubber offers good resistance to weather, ozone, and aging, making it suitable for outdoor or high-temperature applications.
- Polyurethane: Polyurethane rubber offers high abrasion resistance and can handle higher load capacities, making it suitable for heavy-duty applications.
The choice of rubber material depends on factors such as the operating environment, chemical exposure, temperature range, flexibility requirements, and load conditions. Engineers select the appropriate rubber material to ensure the coupling’s performance and longevity in specific applications.
Types of Rubber Couplings Designed for Specific Uses
There are several types of rubber couplings, each designed with specific characteristics to suit various applications:
- Flexible Jaw Couplings: These couplings consist of two hubs connected by a flexible rubber element. They are commonly used in applications where misalignment, vibrations, and shocks need to be dampened, such as in pumps, fans, and compressors.
- Oldham Couplings: Oldham couplings use a rubber disk as the intermediate element between two hubs. They provide compensation for misalignment while maintaining a constant velocity between input and output shafts, often used in printing, packaging, and CNC machinery.
- Tyre Couplings: These couplings have a high degree of torsional flexibility and are suitable for applications with substantial misalignment and shock absorption requirements, like in heavy-duty machinery and construction equipment.
- Pin and Bush Couplings: These couplings use rubber bushes to provide vibration isolation and accommodate misalignment. They are used in various industrial applications, including conveyors, mixers, and crushers.
- Diaphragm Couplings: Diaphragm couplings use a flexible rubber diaphragm to transmit torque and compensate for misalignment. They are commonly found in precision equipment like servo motors and robotics.
Each type of rubber coupling is designed to address specific needs in different applications. The choice of coupling depends on factors such as the degree of misalignment, torque requirements, shock absorption, and the level of precision needed.
editor by CX 2024-05-09
China Custom Industrial Flexible High Pressure Steel Wire Hydraulic Rubber Fuel Oil Hose Fitting Couplings Factory
Product Description
Rubber Smooth Cover Fuel Oil Hose
Tube: black NITRIL rubber tube, oil and fuel resistant, smooth
Reinforcement: textile braided high tensile synthetic yarn
Cover: black smooth NEOPRENE rubber, oil, ozone, weather, abrasion resistant
Applications: in fuel systems like gasoline, diesel fuel, also suitable for loading and unloading tank cars, automobiles, oil refine and oil related industrial, etc.
Temperature: -40°C + 100°C
Length: 40, 50, 100M
Packing: transparent P.V.C. film or Weaving bags
ID (mm) | ID (inch) | Wall (mm) | WP (bar) | BP (bar) | Radius (mm) | Weight (kg/m) |
6 | 1/4 | 3.5 | 20 | 60 | 23 | 0.18 |
8 | 5/16 | 3.5 | 20 | 60 | 28 | 0.21 |
10 | 3/8 | 3.5 | 20 | 60 | 35 | 0.27 |
13 | 1/2 | 4 | 20 | 60 | 58 | 0.41 |
16 | 5/8 | 4.5 | 20 | 60 | 78 | 0.5 |
19 | 3/4 | 4.75 | 20 | 60 | 105 | 0.68 |
25 | 1 | 5.5 | 20 | 60 | 130 | 0.92 |
HYROTECH Strength:
1.Competitive Prices
2.Only produce high quality products
3.Raw Material quality strictly checked before production
4.Various tests before shipping to make sure stable quality
5.Very fast delivery time
HangZhou CHINAMFG Rubber & Plastic Products Co., Ltd
Company Introduction:
HYROTECH is a leading manufacturer of various rubber hoses & related accessories in China for more than 10 years.
Our products have been sold to more than 60 countries, including USA,Brazil, Colombia, Chile, Argentina, Peru, Russia, Ukraine,Thailand, Spain,UAE, Saudi Arabia,Iran, etc.
Factory Show
Our factory covers an area of 20000 square CHINAMFG workship with a total invest ment up to RMB 100 million.
We own 100 sets of different equipment for production, testing and employ more than 200 staffs, including 15 technicians.
Our Annul output is 10 million CHINAMFG for hydraulic hoses and 5 million CHINAMFG for industrial hoses.
Contact us
We are waiting for you, please feel free to contact us. We will produce stable and high quality product for you
Impact of Elastomer Element Design on Rubber Coupling Performance
The design of the elastomer elements in a rubber coupling plays a critical role in determining its overall performance and capabilities. The elastomer elements are the heart of the coupling, responsible for transmitting torque, absorbing vibrations, and accommodating misalignments. The following aspects of elastomer element design significantly impact the coupling’s performance:
- Elastomer Material: The choice of elastomer material influences the coupling’s flexibility, damping characteristics, and resistance to wear. Different elastomers offer varying levels of resilience, chemical resistance, and temperature tolerance. Common elastomers used include natural rubber, synthetic rubber compounds, and polyurethane.
- Elastomer Hardness (Durometer): The durometer hardness of the elastomer affects its flexibility and ability to absorb vibrations. Softer elastomers have higher damping capabilities but may offer less torsional stiffness. Harder elastomers provide better torque transmission but may have reduced vibration isolation.
- Elastomer Shape and Geometry: The shape and geometry of the elastomer elements influence their flexibility and deformation characteristics. Different designs, such as cylindrical, star-shaped, or spider-shaped elements, affect the coupling’s ability to accommodate misalignments and transmit torque smoothly.
- Elastomer Bonding: The way the elastomer is bonded to the coupling’s hubs or inserts impacts the coupling’s overall durability and reliability. Proper bonding ensures that the elastomer effectively transfers torque and maintains its properties over time.
- Elastomer Properties Over Temperature: Elastomers can exhibit changes in performance with temperature fluctuations. Understanding how the chosen elastomer material behaves at different temperatures is essential for applications with varying operating conditions.
The design of the elastomer elements is a delicate balance between providing flexibility for vibration isolation and misalignment compensation while ensuring adequate torque transmission and overall coupling stiffness. Engineers must carefully select elastomer materials and design features based on the specific requirements of the application to achieve optimal coupling performance.
Comparison of Rubber Couplings with Other Flexible Coupling Types
Rubber couplings, elastomeric couplings, and disc couplings are all flexible coupling options used in various mechanical systems. Here’s a comparison of rubber couplings with these alternatives:
Rubber Couplings:
- Transmit torque while damping vibrations through the flexibility of rubber elements.
- Provide good misalignment compensation and shock absorption.
- Relatively simple construction and cost-effective.
- Effective in reducing noise and vibration in applications.
- Suitable for moderate to high torque applications with moderate misalignment.
Elastomeric Couplings:
- Similar to rubber couplings, utilize elastomeric materials for flexibility and vibration damping.
- Offer higher torque capacity and stiffness compared to rubber couplings.
- Provide better misalignment compensation and torsional stiffness.
- Wider range of sizes and configurations for various applications.
- Commonly used in pumps, compressors, and other machinery.
Disc Couplings:
- Use a series of metal discs to transmit torque and accommodate misalignment.
- Offer high torsional stiffness and accuracy in torque transmission.
- Can handle higher speeds and torque compared to rubber or elastomeric couplings.
- Require precision in manufacturing and installation.
- Used in applications requiring high precision and minimal backlash.
When choosing between these flexible coupling types, considerations such as torque requirements, misalignment compensation, torsional stiffness, and application-specific needs play a significant role in making the appropriate selection. Each type has its advantages and limitations, making it important to assess the specific requirements of the machinery system.
Challenges of Misaligned Rubber Couplings and Their Resolution
Misaligned rubber couplings can lead to several challenges that impact the performance and reliability of machinery. These challenges include:
1. Reduced Efficiency: Misalignment can result in increased friction, causing energy loss and reduced efficiency in power transmission.
2. Increased Wear: Misaligned rubber couplings can cause uneven wear on the coupling’s rubber element and other connected components, leading to premature failure.
3. Vibrations and Noise: Misalignment can cause vibrations and noise, which not only affect the machinery’s operation but also contribute to discomfort for operators.
4. Overloading: Misalignment can lead to uneven loading on the coupling and connected components, potentially causing overloading and damage.
5. Premature Failure: Continuous operation with misaligned couplings can accelerate wear and fatigue, leading to premature failure of the coupling and other components.
To resolve these challenges, proper alignment practices are crucial:
1. Regular Maintenance: Perform routine inspections to identify misalignment and other issues early, allowing for timely adjustments.
2. Precise Installation: Ensure accurate alignment during the installation process to prevent initial misalignment.
3. Laser Alignment: Use laser alignment tools for accurate and reliable alignment between shafts.
4. Corrective Measures: If misalignment is detected, take corrective actions promptly to restore proper alignment.
5. Balancing Loads: Distribute loads evenly across the coupling and connected components to prevent overloading.
By addressing misalignment challenges proactively and adopting appropriate maintenance practices, the longevity and performance of rubber couplings can be significantly improved, minimizing downtime and maintenance costs in industrial applications.
editor by CX 2023-12-14
China Flexible High Pressure Hydraulic Hose Pipe Line Quick Disconnect Couplings Branch Tee Hydraulic hose adapters ac coupling
Situation: New
Warranty: 1.5 several years
Showroom Area: None
Variety: Fittings
Strain: –
Construction: –
Bodyweight: .thirteen
Electricity: –
Dimension(L*W*H): 10*ten*fourteen
Item identify: Hydraulic Hose Fittings
Content: Carbon Steel
Coloration: Customer’s Request
MOQ: one hundred
Area treatment method: Zinc Plating
Shipping TIME: Mass Production : 15~thirty Days
Bundle: Carton Box+picket Circumstance
Edge: Large-top quality
Packing: CZPT Packing
Technics: CNC Maching
Packaging Information: plastic luggage interior and carton !
Port: HangZhou/ZheJiang
Merchandise Description
QUICK Information | ||
1. Material | Carbon metal , Stainless metal and many others. | |
2. Color | Silver or Yellow | |
5. OEM Accepted | Yes | |
6. Certification Accessible | IS09001:2008 | |
7. Type | tee , union , connector , coupling , cross ,etc | |
8. Engineering | CNC Machining | |
9. Surface area Therapy | Trivalent zinc in addition shut , trivalent chromium zinc。chrome plate , CNC Machining Parts Spur Generate Gear zn-ni , etc | |
10.Salt Spray Check | 36 hrs , 72 hours, one hundred forty four hours , 200 hrs , 1 000 several hours ,and so on | |
11.Medium | water, oil,gasoline, and many others | |
12.Software | Use with Braided/Spiral Hoses , 60mm Right Angle Spur Planetary Gearbox With Sq. Flange Output For Nema23 Servo Motor Actual physical Construction , Hydraulic Installation ,Auto Areas |
What Is a Coupling?
A coupling is a device used to connect two shafts. It transmits power between them and allows for some misalignment or end movement. There are several types of couplings. The most common ones are gear couplings and planetary couplings. However, there are many others as well.
Transfer of energy
Energy coupling is a process by which two biological reactions are linked by sharing energy. The energy released during one reaction can be used to drive the second. It is a very useful mechanism that synchronizes two biological systems. All cells have two types of reactions, exergonic and endergonic, and they are connected through energy coupling.
This process is important for a number of reasons. The first is that it allows the exchange of electrons and their energy. In a single molecule, this energy transfer involves the exchange of two electrons of different energy and spin. This exchange occurs because of the overlap interaction of two MOs.
Secondly, it is possible to achieve quadratic coupling. This is a phenomenon that occurs in circular membrane resonators when the system is statically deflected. This phenomenon has been gaining a great deal of interest as a mechanism for stronger coupling. If this mechanism is employed in a physical system, energy can be transferred on a nanometer scale.
The magnetic field is another important factor that affects the exchange of energy between semiconductor QWs. A strong magnetic field controls the strength of the coupling and the energy order of the exciton. The magnetic field can also influence the direction of polariton-mediated energy transfer. This mechanism is very promising for controlling the routing of excitation in a semiconductor.
Functions
Couplings play a variety of functions, including transferring power, compensating for misalignment, and absorbing shock. These functions depend on the type of shaft being coupled. There are four basic types: angular, parallel, and symmetrical. In many cases, coupling is necessary to accommodate misalignment.
Couplings are mechanical devices that join two rotating pieces of equipment. They are used to transfer power and allow for a small degree of end-to-end misalignment. This allows them to be used in many different applications, such as the transmission from the gearbox to the differential in an automobile. In addition, couplings can be used to transfer power to spindles.
Types
There are two main types of couplings: rigid and flexible. Rigid couplings are designed to prevent relative motion between the two shafts and are suitable for applications where precise alignment is required. However, high stresses in the case of significant misalignment can cause early failure of the coupling. Flexible couplings, on the other hand, allow for misalignment and allow for torque transmission.
A software application may exhibit different types of coupling. The first type involves the use of data. This means that one module may use data from another module for its operation. A good example of data coupling is the inheritance of an object. In a software application, one module can use another module’s data and parameters.
Another type of coupling is a rigid sleeve coupling. This type of coupling has a pipe with a bore that is finished to a specified tolerance. The pipe contains two threaded holes for transmitting torque. The sleeve is secured by a gib head key. This type of coupling may be used in applications where a couple of shafts are close together.
Other types of coupling include common and external. Common coupling occurs when two modules share global data and communication protocols. This type of coupling can lead to uncontrollable error propagation and unforeseen side effects when changes are made to the system. External coupling, on the other hand, involves two modules sharing an external device interface or communication protocol. Both types of coupling involve a shared code structure and depend on the external modules or hardware.
Mechanical couplings are essential in power transmission. They connect rotating shafts and can either be rigid or flexible, depending on the accuracy required. These couplings are used in pumps, compressors, motors, and generators to transmit power and torque. In addition to transferring power, couplings can also prevent torque overload.
Applications
Different coupling styles are ideal for different applications, and they have different characteristics that influence the coupling’s reliability during operation. These characteristics include stiffness, misalignment capability, ease of installation and maintenance, inherent balance, and speed capability. Selecting the right coupling style for a particular application is essential to minimize performance problems and maximize utility.
It is important to know the requirements for the coupling you choose before you start shopping. A proper selection process takes into account several design criteria, including torque and rpm, acoustic signals, and environmental factors. Once you’ve identified these parameters, you can select the best coupling for the job.
A gear coupling provides a mechanical connection between two rotating shafts. These couplings use gear mesh to transmit torque and power between two shafts. They’re typically used on large industrial machines, but they can also be used in smaller motion control systems. In smaller systems, a zero-backlash coupling design is ideal.
Another type of coupling is the flange coupling. These are easy to manufacture. Their design is similar to a sleeve coupling. But unlike a sleeve coupling, a flange coupling features a keyway on one side and two threaded holes on the other. These couplings are used in medium-duty industrial applications.
Besides being useful for power transmission, couplings can also prevent machine vibration. If vibration occurs in a machine, it can cause it to deviate from its predetermined position, or damage the motor. Couplings, however, help prevent this by absorbing the vibration and shock and preventing damage to expensive parts.
Couplings are heavily used in the industrial machinery and electrical industries. They provide the necessary rotation mechanism required by machinery and other equipment. Coupling suppliers can help customers find the right coupling for a specific application.
Criteria for selecting a coupling
When selecting a coupling for a specific application, there are a number of different factors to consider. These factors vary greatly, as do operating conditions, so selecting the best coupling for your system can be challenging. Some of these factors include horsepower, torque, and speed. You also need to consider the size of the shafts and the geometry of the equipment. Space restrictions and maintenance and installation requirements should also be taken into account. Other considerations can be specific to your system, such as the need for reversing.
First, determine what size coupling you need. The coupling’s size should be able to handle the torque required by the application. In addition, determine the interface connection, such as straight or tapered keyed shafts. Some couplings also feature integral flange connections.
During the specification process, be sure to specify which materials the coupling will be made of. This is important because the material will dictate most of its performance characteristics. Most couplings are made of stainless steel or aluminum, but you can also find ones made of Delrin, titanium, or other engineering-grade materials.
One of the most important factors to consider when selecting a coupling is its torque capability. If the torque rating is not adequate, the coupling can be damaged or break easily. Torque is a major factor in coupling selection, but it is often underestimated. In order to ensure maximum coupling performance, you should also take into consideration the size of the shafts and hubs.
In some cases, a coupling will need lubrication throughout its lifecycle. It may need to be lubricated every six months or even once a year. But there are couplings available that require no lubrication at all. An RBI flexible coupling by CZPT is one such example. Using a coupling of this kind can immediately cut down your total cost of ownership.
editor by czh 2023-03-14