China best PU Coupling, PU Coupling Elements Rubber Coupling with Kinds of Color

Product Description

PU Coupling, PU Coupling Elements Rubber Coupling with Kinds of Color

 

GR elastic spider is apply to machanical shaft coupling, buffered act on the joint of the transmission shaft.

 

Advabtages:

 

1, Extremely resistant to wear, oil, CHINAMFG and ageing. Also resistant to hydrolysis (ideal for tropical climates)

 

2, Protect the drive against dynamic overload.

 

3, Good physical properties.

 

4, Easy installation .

 

5, OEM

 

 

 

Technical Data

Operating conditions

Temperature: -40~+100°C

Torque:  22.4-2500NM

 

 

Material

Material: TPU

Hardness:   Yellow: 92 Shore A

                   Red: 98 Shore A

                   Green: 64 Shore D

Standard: KTR, Germany

 

Size     Material OD       ID        H       H1         Lemella qty
GR14 Polyurethane 30 10.5 12 10 4
GR19 Polyurethane 40 18 14.5 12 6
GR24 Polyurethane 54 26 15.2 14 8
GR28 Polyurethane 65 30 19 15 8
GR38 Polyurethane 80 38 22 18 8
GR42 Polyurethane 95 46 24 20 8
GR48 Polyurethane 104 51 25.5 21 8
GR55 Polyurethane 120 60 27 22 8
GR65 Polyurethane 135 68 32 26 8
GR75 Polyurethane 160 80 37 30 10
GR90 Polyurethane 199 100 42 34 10
GR100 Polyurethane 225 113   38 10
GR110 Polyurethane 255 127   42 10
GR125 Polyurethane 290 147   46 10
GR140 Polyurethane 320 165   50 10
GR160 Polyurethane 370 190   57 10
GR180 Polyurethane 420 220   64 12
 

Physical character: made by injection with high quality polyester or mould CSM/SBR. It is designing and special for all kinds of metal shaft coupling with very good performance of high tensile strength, high wear resistant, high elastic resilience, water resistant, oil resistant and excellent fatigue resilience, high impact resistant etc. We have full sets moulds and supply full range of GR, GS, MT, Hb, HRC, L, NM and Gear J series couplings with high quality and excellent experience. Apply to all kinds of industrial metal shaft coupling.Specifications:
material: polyester, CSM/SBR
color: yellow, red, purple, green, black etc.
surface: smooth
tensile strength: 12-55Mpa
hardness: 80-98Shore A
elongation: 400%-650%
density: 1.25g/cm3
elasticity impact: >25%
tear strength: 35-155KN/m
CHINAMFG abrasion loss: <0.05cm3/1.61km
compression set (22h*70oC): <10%
working temperature: 120oC
standard size for polyurethane coupling: 
GR14, GR19, GR24, GR28, GR38, GR42, GR48, GR55, GR65, GR75, GR90, GR100, GR110, GR125, GR140, GR160, GR180
MT1, MT2, MT3, MT4, MT5, MT6, MT7, MT8, MT9, MT10, MT11, MT12, MT13
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225, L276
FALK-R 10R, 20R, 30R, 40R, 50R, 60R, 70R, 80R
standard size for rubber coupling:
Hb80, Hb95, Hb110, Hb125, Hb140, Hb160, Hb180, Hb200, Hb240, Hb280, Hb315
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225
NM50, NM67, NM82, NM97, NM112, NM128, NM148, NM168, NM194, NM214, NM240, NM265
Gear 3J, 4J, 5J, 6J, 7J, 8J, 9J, 10J, 11J
special size build molding according to the buyer’s drawings
***when you enquiry, pls confirm product’s number and quantity***

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rubber coupling

Minimizing Resonance and Improving Machinery Performance with Rubber Couplings

A rubber coupling can play a significant role in minimizing resonance and enhancing the overall performance of machinery by effectively damping vibrations and reducing the risk of resonance-related issues. Resonance is a phenomenon where a mechanical system’s natural frequency matches the frequency of external vibrations, leading to amplified oscillations and potential damage.

The following ways illustrate how rubber couplings contribute to minimizing resonance and improving machinery performance:

  • Vibration Damping: Rubber couplings utilize the inherent damping properties of elastomers to absorb and dissipate vibrations generated during operation. These vibrations can include those caused by unbalanced loads, eccentricities, or other disturbances. By damping these vibrations, rubber couplings prevent them from building up and causing resonance.
  • Vibration Isolation: Rubber couplings act as isolators by decoupling the connected components from each other. This isolation prevents vibrations from being transmitted directly from one component to another, thereby reducing the potential for resonance to occur.
  • Misalignment Compensation: Rubber couplings can accommodate misalignments between shafts, which often contribute to excessive vibrations. By allowing a certain degree of misalignment, the coupling prevents additional forces that could trigger resonance.
  • Reduced Stiffness: The flexibility of the elastomer elements in rubber couplings can reduce the overall stiffness of the system. A lower stiffness helps avoid the amplification of resonance by allowing some deformation of the coupling under varying loads and conditions.
  • Dynamic Absorption: Rubber couplings are effective at absorbing dynamic loads, including sudden shocks or impacts. These dynamic events can excite resonance, and the coupling’s ability to absorb and disperse such forces helps prevent resonance-related issues.

By effectively dampening vibrations, isolating components, and accommodating misalignments, rubber couplings can help minimize the risk of resonance-related problems. Engineers and designers must carefully select the appropriate rubber coupling type, elastomer material, and design to match the specific machinery and operating conditions, thereby ensuring improved machinery performance and longevity.

rubber coupling

Common Rubber Materials Used in Manufacturing Rubber Couplings

Various rubber materials are used in the manufacturing of rubber couplings, each chosen based on its specific properties and the intended application:

  • Neoprene: Known for its oil and chemical resistance, neoprene rubber is used in couplings that require durability and resistance to harsh environments.
  • Nitrile: Nitrile rubber offers excellent oil and fuel resistance, making it suitable for applications in machinery that involve contact with lubricants.
  • Natural Rubber: Natural rubber provides good elasticity and flexibility, making it suitable for couplings requiring high levels of shock and vibration absorption.
  • EPDM: Ethylene Propylene Diene Monomer (EPDM) rubber offers good resistance to weather, ozone, and aging, making it suitable for outdoor or high-temperature applications.
  • Polyurethane: Polyurethane rubber offers high abrasion resistance and can handle higher load capacities, making it suitable for heavy-duty applications.

The choice of rubber material depends on factors such as the operating environment, chemical exposure, temperature range, flexibility requirements, and load conditions. Engineers select the appropriate rubber material to ensure the coupling’s performance and longevity in specific applications.

rubber coupling

Types of Rubber Couplings Designed for Specific Uses

There are several types of rubber couplings, each designed with specific characteristics to suit various applications:

  • Flexible Jaw Couplings: These couplings consist of two hubs connected by a flexible rubber element. They are commonly used in applications where misalignment, vibrations, and shocks need to be dampened, such as in pumps, fans, and compressors.
  • Oldham Couplings: Oldham couplings use a rubber disk as the intermediate element between two hubs. They provide compensation for misalignment while maintaining a constant velocity between input and output shafts, often used in printing, packaging, and CNC machinery.
  • Tyre Couplings: These couplings have a high degree of torsional flexibility and are suitable for applications with substantial misalignment and shock absorption requirements, like in heavy-duty machinery and construction equipment.
  • Pin and Bush Couplings: These couplings use rubber bushes to provide vibration isolation and accommodate misalignment. They are used in various industrial applications, including conveyors, mixers, and crushers.
  • Diaphragm Couplings: Diaphragm couplings use a flexible rubber diaphragm to transmit torque and compensate for misalignment. They are commonly found in precision equipment like servo motors and robotics.

Each type of rubber coupling is designed to address specific needs in different applications. The choice of coupling depends on factors such as the degree of misalignment, torque requirements, shock absorption, and the level of precision needed.

China best PU Coupling, PU Coupling Elements Rubber Coupling with Kinds of Color  China best PU Coupling, PU Coupling Elements Rubber Coupling with Kinds of Color
editor by CX 2024-05-07